SmartGasArticles

Subject: Science and Testing
Author: Louis LaPointe
Date: July 16, 2008

       The Meaning of Science:

The word science and the word technology are often confused. How many know the difference between precision and accuracy? When did science begin? What is the difference between induction and deduction? All these concepts play a role in modern science. But not all scientists are scientific though they may play at it. Not all true scientists are in universities or research labs. Lavoisier was a true scientist, as were Newton, Kepler, Archimedes, Tesla and Babbage. BUT Edison and Aristotle certainly were not. Lavoisier discovered oxygen and nitrogen in air and explained the role of oxygen in combustion processes. Aristotle invented the first form of logic but was wrong on nearly all his explanations of nature. Edison tried to destroy Tesla after Tesla invented alternating current. Archimedes invented huge robot arms that nearly demolished the Roman fleet attacking Syracuse. Babbage invented the first computer. Newton invented the calculus and the first physics after Kepler invented the concepts of force, acceleration and the three Laws of elliptical orbits. It is said that Newton stood on Kepler's shoulders.

Science evolved from alchemy--out of human greed for gold. The early definition of science became: a systematization and categorization of natural phenomena. It was essential to learn and then practice the Scientific Method using induction to study problems from the first recognition of the problem, following many logical steps to a valid conclusion. A practitioner formed conclusions from the particular data to the general hypothesis while making no assumptions or preformed judgements. The empirical results alone answered questions and pointed to the facts and truths along the way. Data from experiments eventually led one to an accepted general result called a hypothesis or law that must be confirmed by others. The use of mathematics is essential to screen invalid fallacies that might taint the results. Rigor remains the key to accurate observations and correctness of logic whereby analysis is the disassembly and synthesis in the putting together of new concepts.  

Real science involves something recently discovered that has not been fully studied or resolved. Sometimes new stuff is downright mysterious and baffling. That is the nature of fresh concepts. The typical stance of most non-scientists (and some scientists) is to ridicule new concepts. They seem to do this from human ignorance of the steady and often tedious procedures of good science. They may prefer the comfortable and familiar ideas such as the Flat Earth.

The Scientific Method is a valuable device composed of many steps, where each step is built upon the correctness of the preceding step. Each phase of THE METHOD is well defined and not in dispute. You learn the steps and begin to apply the methods of science and lo-and-behold, it works. It succeeds. You immediately wonder why it took so long for humans to practice these methods to solve problems. Induction is not intuitive except to a few fortunate, gifted individuals who were born with a knack for induction. In ages past, most of the world practiced deduction which is a guessing game based on observations, hints and clues.

Self-appointed experts immediately claim science is just observation. You observe and JUST figure it out. That is crude deduction. Most often of course, the conclusions from deduction are incorrect. There does not have to be experimentation with deduction. It can be a pure mind-game. Once in awhile, deduction may seem to be correct. But not everyone is a Sherlock Holmes. Mathematicians and theorists employ mathematics and with that powerful tool have been able to predict situations in nature for which there was no data or observations. That form of pure science involves mathematical induction. Applied science is where we work on subjects that will enter the realm of technology or engineering and may one day appear in the marketplace. I happen to love both pure and applied science.

How does logic fit into this scheme? Logic is the set of rules for good thinking and organized rationalization. There are several types of logic. Logic sorts the reasonable from the unreasonable. Logic relies on correct data and on the validity of the steps and reasons being presented. Logic has no favorites. The rules depend on validity support or at least that the Seven Great Fallacies were observed and all the filtered details are valid. All the details must be valid or the whole process is flawed. Saying something does not make it true, per the Fallacy of Composition. Several opposing facts cannot all be true, per the Fallacy of Contradiction. And so forth. I was weaned on logic such as Aristotle's syllogisms where in a list of statements precedes each statement and the validity depends on the correctness of the preceding statement. The rules of logic and validity were driven into us as children where I went  to school.

I learned to program computers in 1960 and loved doing so. Soon things evolved from plug boards to tapes and paper cards to discs, to point-and-click and finally to where we are now. When we write source code and compile, we cannot expect the machine to read our minds. Pwehaps in the future. We must be correct at least enough to get a compile to succeed with few errors. That takes discipline and a strong logic for following the rules of the machine, the operating system and the compiler. For instance E comes after D, not before it. And 555 is bigger than 44, not smaller. To not misspell words and so forth. Then you must worry if the compiled program will execute the way you intended and perform the duties you designed. You may have to redesign the program and debug it until it is cleaned up. Then the users will complain and you have to do everything again. So computer science is less a science and more a mechanical job for trouble shooters and technicians--an extremely skilled bunch of logical practitioners indeed. Eventually computers became small enough to control our cars and I feel this trend has just begun because soon computers will do the driving themselves. You will sleep, read the paper and relax as you go down the road OR you might talk to the computer for company.

Making new objects for patent applications or to verify the feasibility of an unknown device is where I spent years learning the trade of pure science and experimentation. Much of that begins by working in the dark with concepts never before seen on this planet. Hopefully my last day will come inside a lab right after I make a startling discovery and pass away from the excitement. Of course a monumental discovery is followed by euphoria but then by seriously seeking flaws in your own work to try to prove it is wrong. Failing at that, one goes to others to have them attempt to disprove your hypothesis. Failing at that, you publish and let the world criticize your discovery. And they surely do. Sometimes you wonder why you ever did it.

EXERCISES IN TESTING:

My newest attempts to get our country out of financial trouble and to reduce all our operating costs is by (all of us) getting 40 to 60 MPG in the family car. I do this routinely in my family cars. So can you. It is not difficult. I wish to help our military vehicles get greatly extended range. I want us to break away from our addiction to oil in general. We simply must stop burning oil. We must end the insanity.

My earliest attempt to be a scientist was at age nine. We had over 100 chickens behind our house near 48th and Broadway in South Los Angeles. I wanted to experiment with rooster and hen eggs after noticing that some eggs were nearly round while others were longer and more elliptical. The round eggs were much more plentiful. So one summer I collected the eggs from all the hens every morning as they were first laid and rearranged them according to shape and color. Certain hens would get the long eggs to hatch while the other hens would receive the rounder ones. After the eggs hatched, it became apparent that the long eggs became little roosters. The rounder eggs all became hens as they grew. The color did not matter that I could see. The baby roosters had crowns and were more aggressive. They followed their mother in lines so I had control over which came from where. A few moms were trailed by nearly all baby roosters. The other moms were followed by all baby hens. My conclusion based on experiment was that chicken gender could be determined by egg shape. I told my teachers and family but nobody seemed interested in chicken sex.

There are people out there who do NOT want us to get better mileage. Believe me, their fortunes depend on the public remaining ignorant of good mileage techniques. They have known for instance all about acetone since the 1920s when Ethyl Corporation, Ford and GM sought alternate additives for gasoline to prevent knock. They settled on tetraethyl and tetramethyl lead. Many research engineers died testing lead compaounds and more died trying to find a good substitute for lead compounds for better anti-knock properties in gasoline. When they discovered acetone, they found it had excellent anti-knock ability BUT it also gave improved mileage. That killed acetone as a suitable gasoline additive. No way would they allow better MPG. Acetone has been suppressed ever since. In fact ANY chemical or device that improves MPG is routinely buried. The industry has known full well that acetone could hurt their profits if it became common knowledge. I read an article by an industry spokesman not long ago that showed 15-percent acetone in gasoline hurt engine performance. It did not mention knock or emissions. However the article did mention that acetone improved the combustibility of alcohol in gasoline. Clearly that author intended to prevent people from using acetone, even if he had to distort the facts to do so. For instance, fifteen-percent is about 50 times too much. Nobody in a sane mind should ever attempt more than one-third of one percent. So the so-calledc test was a sham.

You may have noticed in the SmartGas articles that there is a pattern to getting good mileage. The tips given are well researched. We first find a gas or diesel station best for us. We get a good 195-degree thermostat. We buy Torco Oil to eliminate unecessary friction and get excellent ring seal. We get the drilled NGK V-power spark plugs. Etc. We do these things routinely. THEN we add a little acetone to the fuel. There is not just one good thing we do. There is a list of details outlined in the SmartGas articles. They work quite well. We cannot speak for things we have not tried ourselves.

I published an article in 1974 that mentioned the MPG gains from acetone and quoted Sir Harry Ricardo on the subject. I was then threatened that if I ever mentioned the "A" word in print ever again, I would be black-listed and never again publish in the U.S. or work in the industry. The other implications were quite clear. That same executive asked me (in slightly different words), "Lou, why should we sell them gas for 65 cents a gallon when we can sell them the same gas for $1.65?" That happened in 1976 in Ashland.

What we face in America is the dreaded specter of rampant inflation due to rising fuel costs. We CAN get better MPG right away and we MUST in order to cut worldwide demand. By cutting demand, we lower the cost of fuels. There is an excellent article on Fuel Efficiency and the Economy  in front of me in the March-April issue of  American Scientist.

Because of the worry expressed by many persons when they first hear of acetone, I arranged to soak a few neoprene parts labeled 30R7 once again and took photos. I found the worst swelling occurred with a mix of 50-percent acetone and gasoline. The parts recovered back to original size when dried. No evidence of deterioration though. None. The one-percent, five-percent and ten-percent mix did not exhibit any swelling whatsoever. But that is still 20 to 30 times too much acetone. There are people saying that 100-percent acetone deteriorates fuel hoses. I doubt those were real fuel hoses. Yes, cheap materials such as rubber are easily dissolved by ordinary gasoline OR straight acetone. Ordinary gas is bad for asphalt and other common materials. It is quite dangerous. I have never in my life attempted to use 100-percent acetone in any car. It would be foolish to try. But I do use roughly 1/10 to 1/30 of one-percent and have for many years without problems because that is where cars run best. Nobody should use even 1/2 of one-percent acetone except in fiese fuel. To claim that pure acetone will damage parts is like taking a piece that handles 100-pound loads but putting 20,000 pounds on it--then yelling, "Look, it failed." Such is not reality. It is not ethical. A real test is to approximate real life conditions, not fake conditions. So I now test in ten-percent and five-percent acetone. The results are identical to testing in straight gasoline. We use only 3 ounces per ten gallons of gas. That insignificant amount of acetone in the fuel does NOT behave like a fuel additive. Rather it improves vaporization, boosts MPG and drops emissions. There is ZERO change in timing, mixture or engine settings. All you may notice is a slight reduction in exhaust temperature due to better combustion efficiency, much better MPG and a cleaner exhaust system. The fuel still behaves like straight fuel. Face it, you cannot be an expert if you have not tried it. Words alone are worthless, mindless chatter. A famous line among researchers is, "Show me your data or let me see your equations."

Imagine this. If we could double our MPG, we would automatically drop our exhaust emissions in half because we would only be using half the fuel. We could drive twice the distance and go twice as many days between fills. So why is MPG ignored by the Corn Producers, the Oil Industry, Detroit, the EPA and the Sierra Club? Can it be that these groups do not want better MPG as a reality? It certainly appears that way.

Years ago, we used five-percent solutions of additives and fuel to soak fuel system parts. But we were and are still careful. Use tweezers as shown in the photo. Keep fingers out of the chemicals. Do not breathe the stuff. Any amount of gasoline or acetone or alcohol can become serious. My body is covered with burns from fuel testing. Use good judgment when doing your own testing. Keep a fire extinguisher handy. Do not use combustibles near open flames or sparks. Keep the test area well ventilated. Do not work alone or test drive by yourself. Let someone else read the ScanGauge and write things down. Concentrate looking at the road while keeping at a steady 50 MPH to get a good average MPG in both directions.

The parts I worry about most are fuel filters. So I recommend a new fuel filter about once a year. I further suggest Baldwin fuel, air and oil filters. The filters I most prefer are the metal screen filters we used in the air force. Water will not pass through these while gasoline, jet fuel, diesel fuel and light oil passes freely. The Air Force became a wonderful learning experience WRT fuels in the late 50s. We had about one aircraft accident per month at Craig AFB. Most of these were the fault of J-33 engine failures due to fuel burning its way through the sides of engines and the aircraft, sometimes severing control or hydraulic lines. I had charge of testing the spray nozzles that sent JP-4 into each inner liner to be combusted. The nozzles did not all have a really fine spray pattern. When the engines came in for periodic inspection, some nozzles displayed streaks or runners in the conical spray pattern where the fuel clumped together in long streams instead of breaking up like the rest of the spray. Examination of bad patterns showed wear, scratches or defects in the small carbide insert that contained the orifice, a small .090-inch bore. The ideal orifice had a sharp, perfectly round edge without defects. The good ones produced a steady, conical pattern that allowed good combustion within the path leading to the turbine buckets in back of the jet engine. When I examined the nozzles out of wrecked aircraft, I found many exhibited bad spray patterns. Way too many. So I began to reject all the inserts and nozzles having bad patterns. As a result our aircraft become safer and flew better, according to the pilots. I sometimes went up to check certain flight conditions for myself. We sent large numbers of rejected parts to Wright-Patterson. However our crash rate dropped about 90-percent, losing only about one aircraft per year. The Air Force guys from WPAFB investigated and accepted my findings. Facts were facts.

Taking things a step further, I added a tiny bit of acetone to the JP-4 in the spray booth. The nozzle spray patterns became mistier and even fogged up the chamber so it was difficult to see the pattern clearly. Out in the boonies sat our test cell block where we tested engines after periodic inspection or any rework. Those with good nozzles and a tiny bit of acetone in the fuel (about 1/2 of one-percent in JP-4) showed better thrust. About 400 pounds better. To observe, I would stand 200-feet behind the exhaust at full throttle and see nice light-blue flames from all the cans. But when I tried a known bad nozzle in one can, the exhaust showed a red-orange streak coming from that can and I condemned that engine for more rework, keeping it away from the flight line. As usual, I passed this information up the chain as a method of increasing the range of aircraft. I believe they did not think such a tiny amount of acetone could do anything. But they did not do the actual testing. I was amazed that a tiny amount was so effective. I still am.

Only ten years later I learned from Bob Lancaster about surface tension in fuels. I had previously learned to only use tiny amounts of acetone from my instructor Jack Henry in 1954 at National Schools. I had been putting way too much acetone into my 1948 Hudson. The lesser amount also worked much better for mileage gains in my 1949 Olds and other cars back then. In retrospect, I stood on the experienced shoulders of Jack Henry and Bob Lancaster. Sadly, I learned from buddies after I left Craig AFB, that things went right back to the way they had been before me. The fuel spray booth went unused and probably was thrown away. I followed scientific procedures during all my efforts to develop better spray patterns in jet engines.

Later in 1974 in San Pedro (Wilmington), I worked on a contract job to evaluate acetone, alcohol, water and a few other chemicals to determine on the dyno what, if any benefits, were possible for mileage. The Japanese car makers who hired us wanted controlled amounts of these chemicals to be injected or sprayed below the carburetors. Any mixture or combination was to be considered, but not to exceed one-percent. The atmosphere, humidity and air temperature were to remain consistent through the testing. That meant working without sleep for several days. We requested data on the long term effects of the chemicals on our engine parts, such as carburetor parts, fuel lines, fuel filters and plastics in our tanks and pumps. The data they sent suggested no problems in the concentrations they suggested which could not exceed one-percent for any one chemical. That meant we could test up to one-percent acetone or alcohol or water or whatever. The Japanese were thinking of a mileage improvement device for their cars sold in Japan to fight pollution in that country--some of the worst in the world. But their own engineers were divided on the subject, so they sought an independent opinion and came to hire us as a team. I supplied the engineering proposal that went back to Japan. It was accepted and we went ahead with preliminary tests such as soaking a few parts in five-percent acetone, methanol and ethanol just as a precaution to avoid possible damage to expensive dyno facility components. We purchased only reagent grade chemicals for this test. Reagent grade acetone is the most pure and usually available from a student science center near a university.

Two engines were used. A four-banger and a Ford V-8. They flooded right off the bat from too much mix being introduced at the same time. Each spark plug carried a thermocouple to read cylinder temperatures. Or we swapped these with plugs designed to read cylinder pressures. We monitored water, intake and exhaust temperatures as well as torque, RPM and HP. My partner in this project was very experienced but had no way to check economy like the Japanese clients had outlined. I devised a proprietary technique to check the economy angle on the dyno in terms of Thermal Efficiency. We never came close to the imposed one-percent limit of how much of any additive could be used with gasoline. The most acetone we tried was one-half of one-percent. It proved to be way excessive and a bad move. The best economy readings for separate runs on alcohols came about by eventually setting the spray flow to zero. Same for water by setting the flow to zero. This means no alcohol or water allowed the engine to run most efficiently. But for acetone, the best economy readings were flow rates above zero by tiny amounts. About .05 to .25 of one-percent acetone proved best in ordinary gasoline.

Why did the Japanese hire us? We had both published fuel stuff in obscure magazines. I guess they read it and contacted us because their own people were at odds. Their staffs were probably forced to seek an outside source to do the work of conducting impartial tests. And once the initial tests are run, there is always the task of repeating the work for verification. We were sure from the language in the project specifications that they had done it or tried it themselves in Japan. Plus the mileage and Thermal Efficiency testing on a dyno is tricky to repeat for close comparison purposes and nobody we knew could handle that trick with precision except me. Those methods still remain proprietary. I hope to reveal them in my book on mileage.

Three days with no sleep is like an eternity. After we were done, we collapsed. Then I prepared a final report that we reviewed together and mailed to Japan along with photos and documentation. I guess the clients were disappointed that water and alcohol did not show promising results. I also guess they did not like acetone as the good guy. But we were paid. After I returned to my regular work, I asked several friends and relatives to try acetone in their cars in the amount of one to three ounces per ten gallons of gas. All of them reported gains in mileage and engine smoothness. But for the most part nobody really cared back then. I tried to get magazines interested, to no effect. Months later I had a call from Wilmington and learned he tried acetone in one of his marine diesel engines with nice success. It was from him that I first learned engines appeared to last longer when he put tiny amounts of acetone into gasoline and diesel fuel and tested over long periods of time. He supposed it had to do with burning uncombusted fuel, a factor that protected the rings and walls from fuel wash. He predicted, "The car companies won't like it." Harold had a huge facility full of engine dynos and test equipment including an honest-to-goodness VCR Research Engine. What is that? It's a very special single-cylinder (variable compression ratio) engine for testing fuels for such things as octane rating and Thermal Efficiency. He also designed and sold racing fuels.

I tend to be an altruist. I suppose my idealism is why I went into teaching. My goals were to help students as best I could. Not every educator thinks that way. In one university job, there was an instance when I was warned by school administration to back off on fixing a wind tunnel that the grad students needed rather badly to finish thesis/engineering projects. The wind tunnel was a source of severe vibration that cracked  the floors in the building, especially the second floor. The machine could only be run at 55-percent maximum. The noise was awful and even scary. A lot of professors in the university had attempted to fix it. All had failed. So I was repeatedly warned not to try it. "All the best minds in mechanical have tried for thirty years. What makes you think you can do it?" they scoffed.

"It is an impossible task and cannot be attempted." "Your position could be in jeopardy." But I wondered who had actually investigated the real causes for the horrible vibration. None had done so recently. They only supplied words of opposition. Just words and hollow arguments came from supposed scientists. What a joke. Some grad students however volunteered to help. They suffered most so it was essential to them. After getting resentful permission and the cooperation of one wonderful professor, Dr. Sparrow who backed his students, we tackled the job and disassembled the wind tunnel complex. We spent a week finding the primary and natural frequencies of the system, the gearing, electric motor characteristics and the housing alignment. Checking one thing at a time, we found numerous mistakes in the design. I made measurements and drawings of new parts to be made using ball bearings instead of tapered bearings. We re-machined several of the existing components and realigned the large electric motor that drove the propeller. I replaced the gears with a very slightly different tooth count and eventually filled the gear box with 90-140-weight gear oil. When it ran again, we heard no noise. None. Standing in the hallway, we could not be sure the thing was actually running inside the lab. But it ran flawlessly at double the previous speed, at 110-percent and operated perfectly for years after that in complete silence. The students were delighted and the wind tunnel was booked up solid for long periods in advance. Appreciation? Not from the faculty or administration.

I met the head of the department a day or two after the wind tunnel was operational. He had been most severe with his dire predictions and veiled threats. He told me, "Don't gloat, Lou. Anybody could have done it. Anybody." 

I almost said, "So why couldn't you guys do it in 40 years of trying?" But I am too poilite.

So that's the kind of goofy school that was and perhaps still is. Later that year, I innocently asked the same head guy for an inexpensive teaching aid that I wanted to build and was told, "Lou, we are not in the business of teaching undergrads. WE are in the business of teaching grad students. And don't you forget it." These are honest quotes from my experiences at the University of Minnesota. There are examples here of both good and bad science.

TEST FOR YOURSELF. BELIEVE ONLY YOUR OWN  RESULTS.

We have a crisis of biblical proportions. Write your senators. Tell everybody these things.

 

 © Copyright 1990,2008  Louis LaPointe  All Rights Reserved